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FRP pultrusion machinery

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FRP Doors and Windows Profile Pultrusion Machine

BLG-8030 Hydraulic Type FRP Pultrusion Machine 

Overview

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BLG-8030 10T FRP pultrusion machine is special for FRP windows and doors profiles, which is an entire production line integrated with PLC controlled, hydraulic to-and-fro traction, pneumatic fix-length cutting. The line consists of roving creel, resin bath, calibrating table, traction machine, cutter, racks for finished products and control system.

 

Characteristics

1. Touch screen control.

2. Traction speed is digital displayed.

3. Sealing element of hydraulic pump is imported, and hydraulic system uses low-noise, energy-saving type variable pump.

4. Auto alarming function of oil temperature and oil level fault is optional.

5. Hydraulic traction system supply several working modes for customers choice. Traction speed is stepless adjustable.

6. Adopting pneumatic across cutting, clamping and tracking, the cutting saw blade is toothless type.

 

Configuration              

Total power: ≈12KW (not including die heating power) 380V/50Hz

Dimension: 25m(L)*2m(W)*2m(H)

Items

Description

Qty

Technical Data

1

Roving creels

 

 

2pcs

a. Ivory paint, combined structure, easy accessibility

b. Rolls capacity: 70-100   5 layers

c. Dimension: 2000mm(L)x700mm(W)x2000mm(H)

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2

Resin bath

 

1pc

a. Capacity: 50kg

b. 2 layers bath

c. Bath dimension: 1030mm(L)x720mm(W)x190mm(H)

d. Dimension: 1610mm(L)x810mm(W)x1100mm-1700mm(H)

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3

Calibrating table

 

1pc

a. Size of die table: 1270mm(L)x910mm(W)x20mm(H)

b. Length of die: 900mm

c. Operation panel: Omron 8 touch screen

d. Temperature control zones: 4 (max control power 20KW, heating plated customer made)

e. Heating elements: steel plate or cast aluminum type

f. Dimension: 3600mm(L)x1400mm(W)x1750mm(H)

 图片27.jpg

4

Traction  machine

 

1pc

a. Clamping envelope: 800mm(W)x300mm(H)

b. Length of clamping platen: 700mm

c. Max traction force: 100KN

d. Max clamping force of traction heads: 100KN

e. Traction speed: 0.1m-1.2m/min

f. Max traction to-and-fro journey: 500mm

g. Clamping journey: 100mm

h. Traction cylinder: HSG ∮110X500  

i. Clamping cylinder: HSG ∮110X100 

j. Oil pump power: 380V 50HZ  2x3KW 380V/50Hz

k. Cooling water pump power: 220V/50Hz 1.5KW

l. Dimension: 4800mm(L)x1150mm(W)x1750mm(H)

图片28.jpg

5

Cutter

 

1pc

a. Cutting range: 700mm(W)x240mm(H)

b. Rotation speed of cutting blade: 1450rpm

c. Cutting power: 3KW

d. Cutting method: pneumatic clamping, circular saw blade cutting

e. Dust collection: vacuum cleaner  2.2KW

f. Cutting tracing method: pneumatic tracking, resetting

g. Cutting feed mode: frequency motor, planetary reducer, rack drive; cutting speed and journey adjustable

h. Clamping method: front and back sides cylinder clamping  

 图片29.jpg

Control system

a. Temperature control, traction and cutting have separate control system.

b. PLC: Omron, Japan

c. Solenoid valve: 220V control

d. Operation panel: button and switch, 8 Omron touch screen

e. Electrical heating control: solid-state relay

f. Electrical components: Huyu, Zhejiang

Hydraulic system

a. Rated Pressure: 16Mpa

b. Hydraulic pump: V15 Variable piston pump  3KWx2

c. Stacked hydraulic change valve, pressure regulating valve: NORTHMAN, Taiwan, SWH-G02

d. Precise speed regulating valve:YUKEN, Japan

e. Each traction head has separate hydraulic system

f. Oil temperature alarm and filter blocking alarm function